Answer 1:
Electrical conduction is the movement of
electrons through a material, creating an electric
current. Some materials are naturally able to
allow the flow of electrons through them, and we
call these materials electrical conductors.
Metals are especially good conductors of
electricity. However, in order to make a
conducting ink, you need a liquid, and most metals
are solid at room temperature. To get around this
challenge, the inventors of conducting ink used
metal nanoparticles.
These nanoparticles are tiny spheres of metal,
so small that you could fit over 5 million in the
period at the end of a sentence. Each nanoparticle
can conduct electricity, and when strings of
nanoparticles form, like pearls in a necklace,
electrons can travel from one nanoparticle to the
next.
So, conducting ink usually contains two main
components: metal nanoparticles (usually
silver), and liquid to carry the
nanoparticles. When you apply the mixture of
liquid and nanoparticles to paper, it dries, and
the random networks of nanoparticles that contact
each other are locked in place. These networks of
metal allow the ink to conduct electricity. You
just laid down a path of silver for the electrons
to follow.
It is unlikely, though, that this method of
creating electrical circuits will replace the
current method of producing circuit boards. The
conducting ink relies on the random creation of
paths of metal nanoparticles, so thicker films of
ink increase the probability that enough paths of
nanoparticles will form for sufficient electrical
conduction. Current microchip fabrication involves
creating circuits which are much smaller than the
thickness of conducting ink you would need for the
circuit board to work.
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Answer 2:
In the end, conductive ink works because it
contains materials that conduct, most commonly
silver. This material is usually dispersed
throughout the ink as flakes or powder.
There are already some simple circuit boards
made using conductive inks. For example, some
subway and train systems use them to print
circuits onto disposable passes. But the downside
to conductive ink circuits is their resistance.
Solid, pure metal will always be more conductive
than the flakes or powder in conductive ink, so
solid copper circuits will be more efficient
with electrical energy and generate less heat.
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